AC sports wrote: ↑Wed Mar 06, 2024 12:47 am
The engine in focus is the classic fiat twincam as found in various 124/131 & Lancia models.
I've welded the stops to limit advance. It now has 15* static and 35* max. Measurements at crank degrees.
I've been re thinking of the Jenkins solution, and now suspect it might not work in this case.
His solution of removing the advance limiters and controlling the max advance with stiffer springs, doesnt address the electrics. Still searching....I do have a spare dizzy to play with though. Heres a pic of the advance mechanism.
Bill Jenkins' example pictures are of a Chevy dual point distributor with Mallory high speed points which he was using with a points triggered Prestolite transistor amplifier, the same unit Mopar used for NASCAR Race Hemi engines, Richard Petty, et al.
He shows modified weights that are missing a lot of weight and a spring that obviously could not work, however gives the clue that large wire and few coils is the plan.
If you have two identical springs like the stronger one in the pic with only 4 coils and larger wire diameter, that setup might make a slow creeping advance rate.
Do you have access to a distributor machine?
To reduce the amount of advance travel, limit it in the retard direction, so the lever on the weight can move toward the center of the shaft all the way to the the toe of the lever, so the cam on the shaft is driving the weight lever at the tip, closest to the axis of rotation.
The lever is flat and the cam lobe on the shaft has a radius, so the lever rolls over the radius for several degrees near the maximum end of the travel. The spring tension and the shape of the radius control the amount of advance per incremental RPM increase.
I am not in favor of reducing the mass or weight of the pendulum part of the advance weight like Jenkins shows in the picture. I rather increase spring tension by means of larger spring wire diameter or smaller coil diameter, or alter the radius of the cam under the tip end of the lever. To leave the weight with more mass gives the mechanism more stability because the greater pendulous mass can better absorb torsional oscillations.
If you play with the weights, pull them apart with your fingers as the centrifugal force would and feel the spring tension while you observe how much the cam and shaft rotate with lever motion, I hope you can see what I mean.
The bottom of this page
http://www.lucasinjection.com/FUEL%20CAMS.htm has a printable degree wheel you can enlarge and glue to a piece of cardboard, cracker box or ?, cut it out and make a wire pointer to measure the degrees of travel your mechanism has, Don't forget to include the retard.
AC sports wrote: ↑Mon Feb 26, 2024 8:23 am
Observed with a timing light on dyno. Also when free revved in neutral. If I reset high rpm timing for max power on the dyno, I get mid range detonation. Those 3-4 degrees make a difference.
You now have 20 crank degrees (or so), so 10 distributor degrees. I don't know what cams you have, so the RPM range, If you want 35 degrees at 6000 and 30 at 3000, this is going to bump the initial to some (which is probably OK) because slew rate is stealing that 1 deg. per 1000 while the mechanism is adding 2 per 1000, so it is actually advancing 2 (crank degrees) in the mechanism per 1000 to get 1 on the crank because the electronics is stealing 1 per 1000 RPM. (more or less).
You need to disassemble the mechanism and polish the shaft and the inside of the rotating pole piece for minimum friction. High temperature, high drip point, Molybdenum disc brake wheel bearing grease is what to use in distributors.
My local hardware store has stainless steel springs, 4" long, .250" OD, .046" wire diameter. To make strong enough springs for a curve like this in small Bosch or Japanese distributors (and HEIs) I cut pieces 6 or 8 or ? coils long and bend the end coils to make new loops the desired installed length between the pins in the mechanism with 3 or 4 or 5 active coils.
Sometimes in HEIs, depending on the weight and cam combination, 41 weight with a 375 cam, the big springs that come in MSD distributors out of the box, .046" WD x .280 CD, shorten and close the eyes to only a few thousandths installed preload ... are just right.