Referring to block, rod, main cap, crank failures.
The maximum velocity (greatest area under the curve for a fixed duration) is almost a straight function of the width of the tappet's contact surface. This means a mushroom (for flat tappet), which was done long ago but not with a modern profile taking advantage of the stiffness of the Ford valve stem vs. a pushrod - many profiles are "adapted" from OHV engines (especially SBC) because of all the available lobe shapes and profiles on the shelf (i.e. time and money spent). Isky spoke 40 years ago that one of the few advantages a SV had was the stability of the valve gear - he meant more RPM, I mean more aggressive profile.
Re: plug location - this research has been done as far back as Ricardo, and (surprise) efficiency is not even on the list for plug placement for most passenger engines. The important factors are:
1. wrench clearance
2. minimum casting scrap rate
3. proximity to existing water passage
4. enough thickness for thread perch
5. angle for wires to clear exhaust
The big reasons why it's not done differently:
1. people are sheep: they will not lead, but they may be lead
2. you get laughed at - unless you win
3. for many racing venues it's illegal - that's all the proof I need that it works.
Have you read Blair's stuff on flathead design? Very strange - not at all what I expected to see:
The Kohler 16 has had much R&D also, and it looks remarkably like KR - except the quench ledge placement is based on some factors I don't understand. Adapter from Vogel machine:
