question on knock sensing
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question on knock sensing
This is a question about the use of a knock sensor in a performance engine.
Currently I mounted a factory SBC knock sensor just above the pan rail in the cooling bleeding hole (factory location) in the (maybe idle) hope that it will function correctly. This was done as was suggested by many as the right way.
Scott (Dieselgeek) already said that it might be a problem using a more generic sensor. That it might be useless.
I would like to detect knock as best as I can to avoid any problems. The plan is to use my MS to monitor the sensors and see what I can get away with in terms of ignition, the results later on to be implemented in the ignition tables when going EFI.
As far as I know these sensors can be tuned to a specific frequency. However I would like to know how this is exactly done. Is the engine used in such a way that audible knock is detected and then the sensor is tuned accordingly. Does one rely on the plugs to show detonation ?
Thanks
Currently I mounted a factory SBC knock sensor just above the pan rail in the cooling bleeding hole (factory location) in the (maybe idle) hope that it will function correctly. This was done as was suggested by many as the right way.
Scott (Dieselgeek) already said that it might be a problem using a more generic sensor. That it might be useless.
I would like to detect knock as best as I can to avoid any problems. The plan is to use my MS to monitor the sensors and see what I can get away with in terms of ignition, the results later on to be implemented in the ignition tables when going EFI.
As far as I know these sensors can be tuned to a specific frequency. However I would like to know how this is exactly done. Is the engine used in such a way that audible knock is detected and then the sensor is tuned accordingly. Does one rely on the plugs to show detonation ?
Thanks
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Re: question on knock sensing
Is it a flat response sensor, or a resonant tuned sensor? A flat response will transmit all of the frequencies to the ECU's knock chip (typically), while a tuned sensor will resonate at the supposedly correct frequency for which it was designed.
The knock chip is typically a programmable band-pass filter device. A rough range of knock frequency is 5-8kHz, depending primarily on the cylinder bore (rings like a bell).
It's up to the software to determine whether the knock-like sounds are feasible. For example - it's not going to knock well before TDC for a given cylinder. Also, they can measure the background noise of the engine in that position in order to compare it with the noises in the right frequency near and after TDC.
Some old softwares aren't built to decide much - just waiting for a knock input from a knock box.
If you have a flat response sensor, you can connect it to a sound card on a laptop (microphone input), and listen to the output on some noise cancelling earphones and actually hear knock if you're lucky. There are also ways to amplify the sounds before you plug it into the laptop if it's just too quiet for you. You'll need to use software to play the mic right back out the ear phone jack (or just un-mute the microphone via the sound control settings). You can even do some analysis on the sound that comes in - if you find some good software.
The knock chip is typically a programmable band-pass filter device. A rough range of knock frequency is 5-8kHz, depending primarily on the cylinder bore (rings like a bell).
It's up to the software to determine whether the knock-like sounds are feasible. For example - it's not going to knock well before TDC for a given cylinder. Also, they can measure the background noise of the engine in that position in order to compare it with the noises in the right frequency near and after TDC.
Some old softwares aren't built to decide much - just waiting for a knock input from a knock box.
If you have a flat response sensor, you can connect it to a sound card on a laptop (microphone input), and listen to the output on some noise cancelling earphones and actually hear knock if you're lucky. There are also ways to amplify the sounds before you plug it into the laptop if it's just too quiet for you. You'll need to use software to play the mic right back out the ear phone jack (or just un-mute the microphone via the sound control settings). You can even do some analysis on the sound that comes in - if you find some good software.
Re: question on knock sensing
Number one you need to have the correct software to do knock control properly. You need to be able to look at the firing cylinder for around 50 degrees after TDC.Then you run that signal through the standard knock chip that is available. This is time consuming and a pain to get it all working and get decent software to control the chip properly.
OR
The easiest way to detect knock is to hook your knock sensor directly to an Oscope. Run one channel to a once per 720 degree(cam signal) and the other channel from the knock sensor. You can find where TDC will be for whatever cylinder with the cam signal. Once you can see ATDC for the firing cylinder on the scope run it with no knock and then make it knock. You will see the detonation on the sensor. It iks very easy to spot. The noise after TDC will kind of popp in amplitude.
OR
The easiest way to detect knock is to hook your knock sensor directly to an Oscope. Run one channel to a once per 720 degree(cam signal) and the other channel from the knock sensor. You can find where TDC will be for whatever cylinder with the cam signal. Once you can see ATDC for the firing cylinder on the scope run it with no knock and then make it knock. You will see the detonation on the sensor. It iks very easy to spot. The noise after TDC will kind of popp in amplitude.
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Re: question on knock sensing
Most modern cars have the knock sensor installed either in the valley, or near the top of a cylinder in the block (usually one for each bank if a V engine).
Rob M
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Re: question on knock sensing
Ok, so this is performed when standing still. How do you get it to knock ?
Flat rate : honestly I don't know. This is a GM type sensor for this block ( Gen I SBC)
Flat rate : honestly I don't know. This is a GM type sensor for this block ( Gen I SBC)
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Re: question on knock sensing
As R&G stated earlier, there are basically two types of knock sensors available. The broadband type requires the correct software in order to properly identify the knock signal (compared to normal background noise). Broadband sensors are typically found on OE applications that have knock control programmed into the ECU.
Some knock sensors are attenuated to respond only in specific frequency ranges. The output will be an analog voltage that can be read by a volt meter, scope, earphones, or fed into a data logger. Now it becomes necessary to know the knock frequency for a specific engine and operating condition.
Knock can be induced by the addtion of a knock precursor to the fuel such as jet fuel JP-8.
Beware of knock control when using high octane race gas. While knock may be avoided with excessive ignition advance, pre-ignition will not be avoided which can produce substantial problems with rod bearings and piston wrist pins.
Some knock sensors are attenuated to respond only in specific frequency ranges. The output will be an analog voltage that can be read by a volt meter, scope, earphones, or fed into a data logger. Now it becomes necessary to know the knock frequency for a specific engine and operating condition.
Knock can be induced by the addtion of a knock precursor to the fuel such as jet fuel JP-8.
Beware of knock control when using high octane race gas. While knock may be avoided with excessive ignition advance, pre-ignition will not be avoided which can produce substantial problems with rod bearings and piston wrist pins.
Re: question on knock sensing
Here's a link to an article on the Motec site about setting up a their knock sensor. http://www.motec.com/skm/skmdownload/
Re: question on knock sensing
Belgian1979 wrote:Ok, so this is performed when standing still. How do you get it to knock ?
Flat rate : honestly I don't know. This is a GM type sensor for this block ( Gen I SBC)
Sounds like you have a resonant sensor. I'll dig up a TI chip number later so you can play on the bench. Your question does not have an easy answer. Flat response IMO is much better and faster but software is the key in either. Anything can be a "speaker"...understanding what you hear is the difference.
Heat is energy, energy is horsepower...but you gotta control the heat.
-Carl
-Carl
Re: question on knock sensing
The exposure I had to GM sensors in the late eighties was largely related to false retard from such things as exhaust system grounding out. Tapping the block with a big screwdriver near the sensor would also trigger retard. The only sensitivity 'tuning' we had available was how much Teflon tape we wrapped around the sensor's threads and how tightly we torqued it.
If like me, your eyes glaze when the topic of electrons comes up, there are easily adjustable stand alone knock systems; ew.g: http://www.holley.com/534-136.asp Here's a thread re another system: http://www.mgexperience.net/phorum/read ... 580,page=1
If like me, your eyes glaze when the topic of electrons comes up, there are easily adjustable stand alone knock systems; ew.g: http://www.holley.com/534-136.asp Here's a thread re another system: http://www.mgexperience.net/phorum/read ... 580,page=1
Felix, qui potuit rerum cognscere causas.
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Happy is he who can discover the cause of things.
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Re: question on knock sensing
After reading comments here and reading up on the subject apparently the human ear is the best to detect knock.
It was suggested to hook up the sensor to the mic input of the laptop. Can this be done directly or do I have to pass via the ESC ?
It was suggested to hook up the sensor to the mic input of the laptop. Can this be done directly or do I have to pass via the ESC ?
Re: question on knock sensing
If you have it hooked up to a labtop with the motor running idle..stand still.Belgian1979 wrote:Ok, so this is performed when standing still. How do you get it to knock ?
Flat rate : honestly I don't know. This is a GM type sensor for this block ( Gen I SBC)
If you take a small hammer or even a wrench and tap the block above the sensor you will
"see" or "here" or will do somthing on the labtop..
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Re: question on knock sensing
I've only done the laptop thing with a flat response sensor - if you're using an old GM sensor that goes through an ESC module, it's almost surely a resonant sensor - in which case I don't know the answer. Maybe google it for some more info.
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Re: question on knock sensing
If the knock sensor being used is a Delco (GM) product, knowing the part number can reveal the knock frequency for that specific sensor.
Do you have a part number?
Do you have a part number?
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Re: question on knock sensing
Standard motor product KS2, which should be equivalent to a 1986 knock sensor on iron gen I block.
I've found a formula to calculate the frequency based on the bore size. It pointed out 2.730 kHz.
I've found a formula to calculate the frequency based on the bore size. It pointed out 2.730 kHz.
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Re: question on knock sensing
Yes it can, it can also be plugged into your car radio if you have an auxiliary input. This thread has a lot of good info in it:Belgian1979 wrote:After reading comments here and reading up on the subject apparently the human ear is the best to detect knock.
It was suggested to hook up the sensor to the mic input of the laptop. Can this be done directly or do I have to pass via the ESC ?
http://www.turbo-mopar.com/forums/showt ... post946458
Rob M