balance shaft bushings

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peejay
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Re: balance shaft bushings

Post by peejay »

chimpvalet wrote:Re: the Mitsu 2.6 as I recall the balance shafts are positioned in the block well above the sump. The Audi is configured like the 2.5 Nissan I've been driving, now well clear of 100k miles with no engine issues, carrying the shafts immersed down in the sump.
Not this engine, the balance shafts are up high, about halfway up the block. There's a somewhat strange chain and gear arrangement to drive them, strange in that the driver's side (I think) sprocket is NOT a 1:1 or 2:1 ratio, the rest of the difference is made up with a geardrive to reverse the shaft's direction. Lining everything up can catch you out if you aren't paying attention as you can have the chain sprocket's dots lined up with the balance shaft in the wrong place.

The interesting thing is the driver's side balance shaft pokes out the block just before the bellhousing, and a little toothed belt drives the water pump off of that end. The drive pulley just sits on a taper, with a taper seat reverse-thread bolt holding it in. Doing it this way allowed Audi to shorten the engine so much that the balance shaft chain actually sits "under" the water jacketing around #1 cylinder. The cam chain mounts more normally other than the cam being supported on both sides of the timing chain, which I ascribe to simple overthinking :)

All of that pales in weirdness compared to the variable valve lift mechanism. Honda has high and low lift lobes and they lock the high lobe rocker to the other rockers when they want high lift. Audi has only the two rockers but they move the cam lobes back and forth under the rockers when they want to go from low lift to high lift. Believe it or not the system looks pretty fault tolerant too.
Dan Timberlake
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Re: balance shaft bushings

Post by Dan Timberlake »

The shaft journal diameter wore ~ 0.01" ??
jake197000
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Re: balance shaft bushings

Post by jake197000 »

i said the shft was worn .0002.and i have thought about getting the so called junk blocks and fixing them but dont have time to mess with it unless someone brings one in.thats why i offered thefix so maybe someone else can use the info.
jake197000
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Re: balance shaft bushings

Post by jake197000 »

the balance shft bushings are preasure oiled.the original balance shafts have a wide oilgroove about two thirds of the way around the shaft.the new replacements from audi have no souch groove.makes me think the bushings were erroded away as there was no evedence of lack of oil.the intermediate gear bushing is worn the same way.the new gear comes with bushing.it doesnt look quite like regular babbitt those shafts i think spin at twice crank speed.shit materials i think.no wonder they lost the war.
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